Condensate Tank

SKU: HCT

In plants where steam is used as the heating fluid, it is the tank where the steam, which leaves most of the heat to the system, returns from the system as condensate water. After the condensate tank, hot water is sent back to the boiler.

Since the system is closed, there is no steam leakage to the external environment. Since the feed water to be sent to the boiler waits in the condensate tank without losing its heat, the amount of heat required to heat the water in the boiler is reduced. Thus, fuel saving is provided.

Condensate Tank

Increasing the efficiency of boiler systems and minimizing energy losses are of great importance for industrial enterprises. The condensate (condensed steam) water generated in steam production systems can be recovered and reused due to its high temperature. At this point, the “condensate tank” comes into play. The condensate tank is a crucial piece of equipment located in the boiler room where the condensed steam is collected, stored, and reintroduced into the system.

What is a Condensate Tank?

The condensate tank (also known as a condensate collection tank) is a special tank where the high-temperature water returning from steam lines is collected and stored up to a certain level. The steam that loses its heat and turns into water in the steam line still holds great value in terms of energy. Since this water already has a high temperature, it provides significant energy savings compared to adding cold make-up water.

Main Functions:

Collection of Condensed Steam: During steam usage, the steam passing through various equipment condenses into water. The condensate tank collects this water.
Maintaining Water Quality: The quality of circulating water is crucial for the equipment’s lifespan and efficiency. The condensate tank helps maintain this quality by controlling the water.
Energy Savings: The water stored in the condensate tank retains its high temperature, reducing the need for reheating and lowering the boiler system’s fuel consumption.
Removal of Air and Unwanted Gases: Air and gases mixed into the steam line can be collected and vented through the condensate tank.

How Does a Condensate Tank Work?

The condensate tank collects the hot water (condensate) returning from the steam usage points. Thanks to level control and pressurized lines, this water can be redirected into the boiler feed line or additional heat recovery systems such as an economizer.

Inlet Line: Condensed water enters the condensate tank through a pipeline. The inlet temperature and pressure must match the tank’s design specifications.
Vent System: A vent connection is available to release pressure build-ups and unwanted gases inside the tank.
Level Control: The water level inside the tank is monitored by a level control device or sensors. When it exceeds a certain level, pumps or the automation system activate to transfer the water to the boiler feed system.
Pumping System: When needed, the collected condensate is transferred to the boiler system or a separate heat exchanger unit via pumps.
Insulation and Maintenance: The tank surface is insulated to minimize heat loss. Regular inspections and maintenance are essential for efficient operation.

The Importance of Condensate Tanks in Industrial Applications

Energy Efficiency: Recovering high-temperature water through the condensate tank significantly reduces energy costs for enterprises.
Water Savings: Recycling condensate minimizes water consumption and supports sustainable production practices.
Extending Equipment Life: Proper condensate management and water quality prevent issues like scaling and corrosion, thus extending the lifespan of boilers and other heat exchange equipment.
Production Continuity: Preventing problems such as condensation blockages, corrosion, and air locks ensures smooth production processes.

Key Points to Consider When Selecting a Condensate Tank

Capacity: The condensate return volume according to the facility’s steam consumption must be calculated accurately, and the tank size should be selected accordingly.
Pressure and Temperature Ratings: The material quality of the tank should match the operating temperature and pressure values. Steel or stainless steel tanks are commonly preferred for storing high-temperature condensate.
Level Control and Automation: Monitoring and controlling the water level regularly is crucial for operational efficiency and safety.
Insulation: External heat losses from the condensate tank should be minimized with proper insulation.
Pump Selection: The pumps used to transfer condensate safely within the system must be carefully selected for durability and performance.

Efficient and Durable Solutions with Hisarmak Industrial Boiler Systems

Hisarmak Industrial Boiler Systems offers comprehensive services from the manufacturing and installation of steam and hot water system equipment to after-sales support. Our expert team analyzes your business needs and determines the most suitable capacity, pressure, and material specifications for condensate tanks.

Expert Team: We design the most appropriate system for your project with our professional engineers and technicians.
High-Quality Materials: We provide long-lasting solutions with condensate tanks that are resistant to high temperatures and pressures.
After-Sales Support: We are always at your service with maintenance, fault detection, and spare parts supply after installation.

Recovering condensate in steam systems is a critical step for improving energy efficiency and production performance. The condensate tank stands out as a key piece of equipment for achieving energy and water savings. Correct capacity selection, regular maintenance, and the use of high-quality materials maximize the contribution of condensate tanks to operational efficiency.

Hisarmak Industrial Boiler Systems is at your service with our expert team for all your condensate tank and other boiler equipment needs. Contact us for more information or to discuss your projects. The right address for reducing energy costs and taking a step towards sustainable production is Hisarmak Industrial Boiler Systems!