Bagged Filter

SKU: HBF

Bag filter units are generally used as a filter system in industrial plants in order to hold the dusts generated from the production process and spread to the environment and separated from the air, to discharge the air into the atmosphere and to transfer the dusts to the desired location.

They are calculated according to the concentrations of the dust coming out of the environment and specially designed according to the operating conditions.

What is a Bagged Filter?

The bagged filter is a dust collection system commonly used in industrial facilities to filter dust and particles. This system ensures that the ambient air remains clean and protects the health of workers by trapping solid particles in the gas flow. It also helps in the recycling or proper disposal of the filtered particles. Bagged filters, especially favored in boiler systems, cement, steel, chemical, and energy sectors, stand out due to their high filtration efficiency and long lifespan.

Operating Principle of the Bagged Filter

In bagged filter systems, air or gas flow passes through one or more filter bags. These bags are typically made from different materials and weaving types. The porous structure of the bags allows for the capture of solid particles in the gas flow. The cleaned air or gas is discharged from the system’s outlet, while the dust remains on the surface of the bag and is later removed using mechanical or reverse air pulse (pulverization) methods. This cycle allows the system to operate continuously and ensures high efficiency.

Advantages of Bagged Filters

High Filtration Efficiency Bagged filters are capable of capturing even fine particles with high efficiency. As a result, emission levels meet legal requirements and often fall below these values.
Wide Range of Applications Bagged filters can be adapted to the needs of various sectors; from cement factories to power plants, boiler rooms to the chemical industry, they can be used in a wide range of applications.
Long Lifespan of Bags When appropriate materials and maintenance practices are selected, the service life of filter bags is extended. This results in savings on maintenance and spare part costs for businesses.
Easy and Effective Cleaning Filter bags can be cleaned efficiently using reverse air pulses or mechanical vibration methods, ensuring continuous and smooth filtration.
Worker Health and Safety Bagged filters contribute to worker health and safety standards. The removal of dust from the working environment not only prolongs the life of equipment but also helps provide a healthier environment for workers.

Things to Consider

Choosing the Right Bag The material of the filter bag should be selected according to the industry in which it is used. For example, in environments with high temperatures, acidic or alkaline gases, or abrasive dust, the bag material should be chosen based on these conditions and designed for the longest possible lifespan.
Regular Maintenance and Cleaning Periodic maintenance is essential to maintain the performance of bagged filters. Cleaning equipment and control systems should be tested regularly, and the bags should be inspected for holes or wear.
Correct Calculation of Filtration Area An incorrect filtration area, whether too small or too large, can lead to inefficiencies and failures. Proper capacity calculation and design ensure that the system performs at its best for a long time.
Monitoring Pressure Loss Pressure loss during filtration in bagged filters should be continuously monitored. An increase in pressure loss may indicate malfunctions in the cleaning system or that the bags are approaching the end of their lifespan.
Tracking Emission Values To comply with regulatory requirements, the particulate content in the outlet gas should be measured regularly. This is crucial for both environmental responsibility and legal obligations.

Project-Specific Solutions

At Hisarmak Industrial Boiler Systems, we have a specialized team in industrial boiler systems and related filtration equipment. With our experience in designing, manufacturing, and installing bagged filters, we identify, install, and provide technical support for the filtration system your business needs.

Needs Analysis and Project Design Every business has different production capacities, process characteristics, and emission goals. Therefore, during the project process, we offer custom solutions based on system efficiency and energy savings.
Use of Quality and Durable Materials We use materials that meet quality standards in filter bags and system components, ensuring your business operates efficiently for many years.
Maintenance and Service Support Through our periodic maintenance and technical service after installation, we ensure that your bagged filter system operates at optimal performance. Our expert team is always at your side to minimize failures and maintain uninterrupted production flow.
Keeping Up with the Latest Technology Filtration technologies are evolving rapidly. We closely follow these developments and continuously improve and update our systems.

The need for high-performance dust collection and filtration in industrial environments is becoming increasingly important. Bagged filters stand out with their efficient operation, long lifespan, environmentally-friendly production, and ability to protect worker health. At Hisarmak Industrial Boiler Systems, we increase your business’s efficiency, reduce costs, and ensure full compliance with legal requirements through the most suitable bagged filter solutions. For more information or to receive custom project design services for your business, feel free to contact us.